DIE CASTING PROCESS MODELLING

Abstract

Die-casting is a ‘near net shape’ manufacturing process broadly used for producing class products for many engineering
applications. Die casting has the capability to produce the castings with thin walls, low weight, high integrity, close dimensional
control, good surface finish, good strength and high rate of production than any other casting process. The die casting method is
especially suited for applications where large quantities of small to medium sized part is needed with good detail, a fine surface
quality and dimensional consistency. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminum,
magnesium, lead, and tin based alloys, although ferrous metal die castings are possible. There is always a challenge to design and
manufacture new products with high quality and shorter lead time at faster production rates.